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Read More →The ready-made garment (RMG) sector in Bangladesh is powerful enough to drive the economy, gain a huge share in global trade, and provide employment to millions. Unfortunately, with the rise in machine speed, lint, microfibers, and dust in the air have turned into serious concerns. Good air quality is not only a matter of choice anymore; it is a requirement for the machine’s longevity, workers’ safety, and international compliance.
ClipOn is a pioneer and a partner in smart, eco-friendly air quality management designed for the textile sector. We provide state-of-the-art air cleanliness solutions while ensuring sustainable manufacturing. We are keen to provide Air Panel technology and HEPA (High-Efficiency Particulate Air) filtration systems as top awards for your work forces and machines plus ensuring the top indices international acceptance.
Combing Filtration Issues: Dust and Microdust Handling in RMG Plants
In the sewing, fabric cutting and finishing areas more and more, lint and microdust fill the environment. These pollutants, when disregarded, will threaten people’s health and hurt the productivity of the company.
1. Worker Safety and Productivity Improvement
Factory owners in places like Ashulia and Gazipur are aware that workers come first. Breathing in fibers causes respiratory problems and the workers work less efficiently.
A Smart Clip solution: Deploying high-surface-area Air Panel Filters to capture bigger fabric lint at the source together with HEPA Filters in sensitive areas is our way to go. This results in a more transparent and safe workspace making it possible for workers to be healthier and work better.
2. Safeguarding Precision Equipment
Lint and dust are the two biggest enemies of modern sewing machines and automated cutters. They result in motor breakdowns and maintenance problems.
The ClipOn Equipment Guard: Our step-up filtration solutions get rid of the harmful particles before they lay dormant in your machinery, thus, significantly prolonging the air tools’ service life and downtimes for repairs.
3. IT and Global Reputation
Top-tier global companies are becoming stricter about the environmental standards of their suppliers. Using ClipOn devices allows Bangladeshi producers to meet international guidelines, enabling them to trade in worldwide markets.
The ClipOn Advantage: High Air-Pane and HEPA Solutions
We custom-make filtration layouts for the high fiber loads and humidity levels in Bangladesh.
1. Air Panel Filters for Bulk Lint Capture
Air Panel Filters are the sentinels facing the bulk of lint and dust generated in fabric processing, and these are the first line of defense.
Optimized Media: Using the best-developed pleated media for cost-effective replacement with low pressure drop guarantees high airflow while minimizing fan energy consumption.
Longevity: Tougher materials reduce the number of required filters and, consequently, maintenance costs.
2. HEPA Filters for Critical Air Purity
In packing areas or specialized finishing zones where air purity is critical, our HEPA Filters provide ultimate protection.
Efficiency: The filters are certified to capture 99.97% of particles as small as 0.3 microns, so no micro-dusts remain in the factory space.
Maintenance & Replacement Strategy: Maximizing Filter Lifecycle
Under high-lint conditions without timely filter changes, productivity differences could only reach a tipping point. The following plan is what ClipOn recommends to maintain high performance and low energy consumption:
Air Panel and HEPA Comparisons on Management
| Feature | Air Panel Filters | HEPA Filters |
| Position | First Line of Defense (Pre-filter) | Final Stage (Clean Air Sign-off) |
| Primary Capture | Bulk Lint, Fabric Fibers, Dust | Microscopic Particulates (0.3μm) |
| Replacement Cycle | 1 to 3 Months (High Load) | 6 to 12 Months (Protected) |
| Maintenance Sign | Pressure drop / Visible “matting.” | Loss of suction / Suction failure |
Energy-Saving Operation (Low TCO)
Cost does not only refer to the acquisition price; it also includes the Total Cost of Ownership (TCO). Blocked filters make your ventilation fans to operate in a more demanding way and result in:
Higher Power Charges: A blocked filter may increase energy consumption by 15-20%.
Machine Downtime: Overheated motors lead to unscheduled repairs.
Product Rejection: The packing area may have excess micro-dust, resulting in product rejection.
ClipOn offers the most optimized ducting and the best-performing permeability filters to minimize your electricity bills and make your filtration system an asset rather than a burden.
A Collaboration for the Success of the RMG Sector
ClipOn is more than just a supplier; we are a partner with you, working for clean air. In our co-designed modular system, we have ensured it works for your factory layout, regardless of whether your focus is on denim, knitwear, or synthetic materials, and can be easily expanded as your operations grow.
Partnering with ClipOn for your Air Panel and HEPA filtration needs will be like a bench mark for a cleaner factory, a more efficient factory, and a fully compliant factory.
